To utilize the molasses of sugar factory & to get more remunerative price to cane growers, we have installed 45,000 Ltrs/day. Capacity Rectified Spirit Plant in 1985-86.
Continuous Fermentation System
To improve the yield of Alcohol, our Management decided to installed continuous fermentation in 1991-92. After adopting this system, we observed that the fermentation efficiency increased & increased alcohol to 9-10%.
Multi-Pressure Distillation System
We have modernized Distillery plant by installing multipressure distillation system in 2012 instead of previous atmospheric system. Advantage of this system is to improve the quality of spirit, Recovery increased by 20 liter spirit/Ton of molasses. Reduce the quantity of spent wash & same steam, reduced the losses.
Condensate Polishing Unit (CPU)
We have also installed condensate polishing unit in distillery of a capacity of 550 M3 /day. After processing the evaporation system condensate comes out and after reprocessing the condensate clear water produces & that will used for process & cooling tower.
Bio Composting
After processing the Evaporation system we will get concentracted spent wash we will unsed for surface Bio Composting process for that project 13 acer land acquired. We will spray the spent wash on pressmud produced from sugar factory after cane crushing. We will produce biocompost & maintain quality of compost fertilizer it is sold to the farmer.
Multiple Effect Evaporation System
As per instructions of Maharashtra Pollution Control Board (under zero liquid discharge) We have installed multiple effect evaporation system in distillery of a capacity of 450 M3 /day in 2018-19. We found result that ratio of spent wash was reduced. It will be provide for compost project.
Absolute Alcohol
As per Central Govt. norms for blending of unhydrous Alcohol (Ethanol) in petrol. We have installed 30KLPD Ethanol Plant on Azeotropic Distillation Process. Commercial production was started from 22nd June 2003. But from the last two year commercial production of the plant is brought to a halt, due to losses of chemical consumption also maximum steam consumption per liter of Absolute Alcohol.
As per decision of AGM held on 31st March-2021, To reduced steam and chemical consumption and improve the quality & quantity of Ethanol Our Management have decided to install new 50KLPD MSDH Ethanol Plant. Alongwith installation of 750 M3 Ethanol storage tank (2 Nos.) as per PESO norms. And installation of 6000 MT molasses storage tank. As per VSI DPR estimated cost is about 709.52 lacs, supply erection & commissioning of this plant will completed in off season. We expect commercial production will be started in 2021-22 crushing season.